China 12V DC 24mm High Torque Low Rpm Small Planetary Gearbox cycloidal gear advantages

Merchandise Description

12v DC 24mm Higher Torque Low Rpm Little Planetary Gearbox

 

Product Description

Gearbox dimensions:

Product: ZWBPD571571-36
Voltage selection: 3. to 24V 
Rated voltage: 12V
Motor size: D24 x 30.8±0.2mm
Gearhead size and ratio: D24 x 24.5mm±0.2mm (1:36)
No-loading:
Speed: 162±5% rpm
Current: 75±5% mA
On-loading:
Velocity: 140±5% rpm
Existing: 215±5% mA
Torque: 559 gf.cm

Can customise solution as for each customer’s demands:

Product Application Parameters Rated Torque of Equipment Box Instant Torque of Equipment Box Gear Ratio Gear Box Size
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Velocity Existing Pace Existing Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBPD571571-sixteen 12. 365 75 315 215 248 24.four fifty five.5 15000 45000 16 24.7
ZWBPD571571-24 12. 243 seventy five 210 215 373 36.five 15000 45000 24
ZWBPD571571-36 twelve. 162 75 140 215 559 54.8 15000 45000 36
ZWBPD571571-sixty four 12. 91 75 79 220 835 eighty one.eight 62.5 15000 45000 sixty four 31.seven
ZWBPD571571-ninety six twelve. sixty one 75 fifty two 220 1144 112.2 15000 45000 ninety six
ZWBPD571571-one hundred forty four twelve. forty one seventy five 35 220 1878 184.1 15000 45000 one hundred forty four
ZWBPD571571-216 12. 27 seventy five 23 220 2817 276.two 15000 45000 216
ZWBPD571571-256 12. 23 eighty 20 220 2804 275. 69.5 15000 45000 256 38.seven
ZWBPD571571-384 12. 15 eighty 13 220 4206 412.5 15000 45000 384
ZWBPD571571-576 12. ten eighty nine 220 6309 618.7 15000 45000 576
ZWBPD571571-864 twelve. 7 80 six 220 9464 928.1 15000 45000 864

previously mentioned requirements just for reference and customizable according to demands.Built-in Generate Manage Module.

Remember to enable us know your demands and we will offer you with micro transmission solutions.

2d Drawing

 

 

Detailed Photos

 

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conversation products 5G foundation station,video clip meeting,mobile mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy devices, fax (FAX paper cutter), personal computer peripheral, financial institution equipment,  display screen, lifting socket,  show,notebook Personal computer and and many others.
Automotive products  conditioning damper actuator, automobile DVD,door lock actuator, retractable rearview mirror, meters, optic axis handle system, head light-weight beam stage adjuster, auto water pump, car antenna, lumbar help, EPB, auto tail gate electric powered putter, HUD, head-up exhibit, motor vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, auto seat, vehicle charging station and and many others.
Toys and models  radio handle model, automatic cruise manage, experience-on toy, educational robot, programming robot, health care robotic, computerized feeder, intelligent building blocks, escort robot and and many others.
Medical equipments  blood pressure meter, breath device, medical cleaning pump, health-related bed, blood pressure screens, healthcare ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgical procedure,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and and so on.
Industrials   flow handle valves, seismic tests,computerized reclosing,Agricultural unmanned aerial motor vehicle,automatic feeder ,smart specific cabinet and and so forth.
Electric energy tools  electric drill, screwdriver,garden instrument and and so on.
Precision instruments  optics instruments,computerized vending device, wire-stripping device and and so on.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown equipment, scissor hair device, foot grinder,anti-myopia pen, facial elegance products, hair curler,Electrical threading knife,Electrical power Best PORE, Puff equipment,eyebrow tweezers and etc.
Client electronics camera, cellular cellphone,digital digital camera, automated retracting gadget,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging situation, turntable, pill,UAV(unmanned aerial car),surveillance camera,PTZ digicam, rotating wise speaker and and so on.
robots educational robotic, programming robotic, healthcare robotic, escort robotic and and so on.

Firm Profile

HangZhou CZPT Machinery & Electronics Co., Ltd was recognized in 2001,We offer the complete travel answer for clients from style, tooling fabrication, components production and assembly. 

Workshop

Tests Equipment

one) Competitive Positive aspects

  • 1) Aggressive Advantages
    19+calendar year experience in producing motor gearbox
    We give specialized help from r&d, prototype, screening, assembly and serial production , ODM &OEM
    Aggressive Price
    Product Efficiency: Lower sound, High efficiency, Long lifespan
    Prompt Delivery: fifteen doing work times after payment
    Modest Orders Approved

 2) Primary Items

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electricity: .01-40W,output pace:5-2000rpm and output torque:1. gf.cm -50kgf.cm,

  • Tailored worm and equipment transmission machinery
  • Specific electromechanical motion module
  • Precise component and assembly of plastic and metal powder injection.

Our Solutions

  • ODM & OEM
  • Gearbox design and growth
  • Associated technological innovation help
  • Micro travel gearbox personalized solution

Packaging & Transport

1) Packing Specifics

packed in nylon to start with, then carton, and then strengthened with wooden case for outer packing.
Or according to client’s prerequisite.

2) Shipping and delivery Specifics

samples will be transported in ten days
batch order major time according to the genuine predicament.

Certifications

Certifications

We Have handed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and much more…

FAQ

FAQ

1. Can you make the gearbox with personalized technical specs?
Sure. We have design and advancement team, also a wonderful phrase of engineers, each and every of them have
many work several years expertise.

2.Do you give the samples?
Indeed. Our organization can give the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you require.

three.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our company, we accept small order.

four. Do you have the merchandise in inventory?
I am sorry we donot have the product in inventory, All merchandise are made with orders.

five. Do you offer engineering help?
Indeed. Our firm have design and style and improvement crew, we can supply engineering assistance if you
need to have.

6.How to ship to us?
We will ship the items to you according to the DHL or UPS or FEDEX and many others account you give. 

7.How to pay out the funds?
We accept T/T in progress. Also we have diverse financial institution account for obtaining money, like US dollors or RMB and so forth.

eight. How can I know the product is suited for me?
Frist, you require to supply us the a lot more details information about the solution. We will advise the merchandise to you in accordance to your prerequisite of specification. Soon after you confirm, we will get ready the samples to you. also we will offer you some great developments in accordance to your item use.

9. Can I arrive to your business to go to?
Yes, you can arrive to our organization to pay a visit to at whenever, and welcome to pay a visit to our firm.

10. How do make contact with us ?
 Please send an inquiry


/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Motor, Toy, Car
Function: Change Drive Torque, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: 1-3

###

Customization:
Available

|


###

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBPD024024-16 12.0 365 75 315 215 248 24.4 55.5 15000 45000 16 24.7
ZWBPD024024-24 12.0 243 75 210 215 373 36.5 15000 45000 24
ZWBPD024024-36 12.0 162 75 140 215 559 54.8 15000 45000 36
ZWBPD024024-64 12.0 91 75 79 220 835 81.8 62.5 15000 45000 64 31.7
ZWBPD024024-96 12.0 61 75 52 220 1144 112.2 15000 45000 96
ZWBPD024024-144 12.0 41 75 35 220 1878 184.1 15000 45000 144
ZWBPD024024-216 12.0 27 75 23 220 2817 276.2 15000 45000 216
ZWBPD024024-256 12.0 23 80 20 220 2804 275.0 69.5 15000 45000 256 38.7
ZWBPD024024-384 12.0 15 80 13 220 4206 412.5 15000 45000 384
ZWBPD024024-576 12.0 10 80 9 220 6309 618.7 15000 45000 576
ZWBPD024024-864 12.0 7 80 6 220 9464 928.1 15000 45000 864

###

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Motor, Toy, Car
Function: Change Drive Torque, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: 1-3

###

Customization:
Available

|


###

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBPD024024-16 12.0 365 75 315 215 248 24.4 55.5 15000 45000 16 24.7
ZWBPD024024-24 12.0 243 75 210 215 373 36.5 15000 45000 24
ZWBPD024024-36 12.0 162 75 140 215 559 54.8 15000 45000 36
ZWBPD024024-64 12.0 91 75 79 220 835 81.8 62.5 15000 45000 64 31.7
ZWBPD024024-96 12.0 61 75 52 220 1144 112.2 15000 45000 96
ZWBPD024024-144 12.0 41 75 35 220 1878 184.1 15000 45000 144
ZWBPD024024-216 12.0 27 75 23 220 2817 276.2 15000 45000 216
ZWBPD024024-256 12.0 23 80 20 220 2804 275.0 69.5 15000 45000 256 38.7
ZWBPD024024-384 12.0 15 80 13 220 4206 412.5 15000 45000 384
ZWBPD024024-576 12.0 10 80 9 220 6309 618.7 15000 45000 576
ZWBPD024024-864 12.0 7 80 6 220 9464 928.1 15000 45000 864

###

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

How to Calculate Transmission Ratio for a Cycloidal Gearbox

Using a cycloidal gearbox can be very useful in a wide variety of situations. However, it’s important to understand how to use it properly before implementing it. This article discusses the benefits of using a cycloidal gearbox, how to calculate the transmission ratio, and how to determine the effects of dynamic and inertial forces on the gearbox.helical gearbox

Dynamic and inertial effects

Various studies have been done to study the dynamic and inertial effects of cycloidal gearboxes. These studies have been performed using numerical, analytical and experimental methods. Depending on the nature of the load and its distribution along the gear, a variety of models have been developed. These models use finite element method to determine accurate contact stresses. Some of these models have been developed to address the nonlinear elasticity of contacts.
Inertial imbalance in a cycloidal gearbox causes vibration and can affect the efficiency of the device. This can increase mechanical losses and increase wear and tear. The efficiency of the device also depends on the torque applied to the cycloidal disk. The effectiveness of the device increases as the load increases. Similarly, the nonlinear contact dynamics are also associated with an increase in efficiency.
A new model of a cycloidal reducer has been developed to predict the effects of several operational conditions. The model is based on rigid body dynamics and uses a non-linear stiffness coefficient. The model has been validated through numerical and analytical methods. The model offers drastic reduction in computational costs. The model allows for a quick analysis of several operational conditions.
The main contribution of the paper is the investigation of the load distribution on the cycloidal disc. The study of this aspect is important because it allows for an analysis of the rotating parts and stresses. It also provides an indication of which gear profiles are best suited for optimizing torque transmission. The study has been conducted with a variety of cycloidal gearboxes and is useful in determining the performance of different types of cycloidal gearboxes.
To study the load distribution on the cycloidal disc, the authors investigated the relationship between contact force, cycloidal gearboxes and different gear profiles. They found that the non-linear contact dynamics have a large impact on the efficiency of a cycloidal gearbox. The cycloidal gearbox is an ideal solution for applications that involve highly dynamic servos. It can also be used in machine tool applications and food processing industries.
The study found that there are three common design principles of cycloidal reducers. These are the contact force distribution, the speed reduction and the trochoidal profile of the cycloidal disc. The trochoidal profile has to be defined carefully to ensure correct mating of the rotating parts. The trochoidal profile provides an indication of which gear profiles are best for optimizing torque transmission. The contact force distribution can be improved by refining the mesh along the disc’s width.
As the input speed increases, the efficiency of the reducer increases. This is because contact forces are constantly changing in magnitude and orientation. A cycloidal reducer with a one tooth difference can reduce input speed by up to 87:1 in a single stage. It also has the ability to handle high-cycle moves without backlash.helical gearbox

Transmission ratio calculation

Getting the correct transmission ratio calculation for a cycloidal gearbox requires a good understanding of what a gearbox is, as well as the product that it is being used for. The correct ratio is calculated by dividing the output speed of the output gear by the input speed of the input gear. This is usually accomplished by using a stopwatch. In some cases, a catalog or product specification may be required. The correct ratio is determined by a combination of factors, such as the amount of torque applied to the mechanism, as well as the size of the gears involved.
A cycloidal gear is a type of gear tooth profile that can be represented using a spline. It is also possible to model a gear with a cycloidal profile by using a spline to connect points against the beginning of a coordinate system. This is important in the design and functionality of a gear.
There are many different gears used in machines and devices. These include the herringbone gear, the helical gear and the spiral bevel gear. The best transmission ratios are typically obtained with a cycloidal gearbox. In addition to ensuring the accuracy of positioning, a cycloidal gearbox provides excellent backlash. Cycloid gears have a high degree of mechanical efficiency, low friction, and minimal moment of inertia.
A cycloidal gearbox is often referred to as a planetary gearbox, though it is technically a single-stage gearbox. In addition to having a ring gear, the gearbox has an eccentric bearing that drives the cycloidal disc in an eccentric rotation. This makes the cycloidal gearbox a good choice for high gear ratios in compact designs.
The cycloid disc is the key element of a cycloidal gearbox. The cycloid disc has n=9 lobes, and each lobe of the disc moves by a lobe for every revolution of the drive shaft. The cycloid disc is then geared to a stationary ring gear. The cycloidal disc’s lobes act like teeth on the stationary ring gear.
There are many different gears that are classified by the profile of the gear teeth. The most common gears are the involute and helical gears. Most motion control gears include spur designs. However, there are many other types of gears that are used in various applications. The cycloidal gear is one of the more complicated gears to design. The cycloid disc’s outline can be represented using markers or smooth lines, though a scatter chart will also do.
The cycloid disc’s lobes rotate on a reference pitch circle of pins. These pins rotate 40 deg during the eccentric rotation of the drive shaft. The pins rotate around the disc to achieve a steady rotation of the output shaft.
The cycloid disc’s other obvious, and possibly more important, feature is the’magic’ number of pins. This is the number of pins that protrude through the face of the disc. The disc has holes that are larger than the pins. This allows the pins to protrude through the disc and attach to the output shaft.helical gearbox

Application

Whether you’re building a robot drive or you’re simply looking for a gearbox to reduce the speed of your vehicle, a cycloidal gearbox is a great way to achieve a high reduction ratio. Cycloidal gearboxes are a low-friction, lightweight design that has an extremely stable transmission. They are suitable for industrial robots and can be used in many applications, including positioning robots.
Cycloidal gearboxes reduce speed by using eccentric motion. The eccentric motion enables the entire internal gear to rotate in wobbly cycloidal motion, which is then translated back into circular rotation. This eliminates the need for stacking gear stages. Cycloidal gearboxes also have less friction, higher strength, and greater durability than conventional gearboxes.
The cycloidal gearbox is also used in a number of applications, including marine propulsion systems, and robot drives. Cycloidal gearboxes reduce vibration by using offset gearing to cancel out vibrations.
Cycloidal gears have lower friction, higher strength, and better torsional stiffness than involute gears. They also have a reduced Hertzian contact stress, making them better than involute gears for use with shock loads. They also have a smaller size and weight than conventional gearboxes, and they have a higher reduction ratio than involute gears.
Cycloidal gears are typically used to reduce the speed of motors, but they also offer a number of other advantages. Cycloidal gearboxes have a smaller footprint than other gearboxes, allowing them to fit into confined spaces. They also have low backlash, allowing for precise movement. Cycloidal gears have a higher efficiency, resulting in lower power requirements and lower wear.
The cycloidal disc is one of the most important components of the gearbox. Cycloidal discs are normally designed with a short cycloid, which minimizes the eccentricity of the disc. They are also designed with a shortened flank, resulting in better strength and less stress concentration. Cycloidal discs are typically geared to a stationary ring gear. The cycloid is designed to roll around the stationary ring pins, which push against the circular holes in the disc. Cycloidal gearboxes typically employ two degrees of shift.
Cycloidal drives are ideal for heavy load applications. They also have high torsional stiffness, which makes them highly resistant to shock loads. Cycloidal drives also offer a high reduction ratio, which can be achieved without the need for a large input shaft. They are also compact and have a high service life.
The output shaft of a cycloidal gearbox always has two degrees of shifting, which ensures that the input and output shafts always rotate at a different speed. The output shaft would be a pin casing around the drive disks, which would also allow for easy maintenance.
Cycloidal gearboxes are also very compact and lightweight, so they are ideal for use in industrial robots. The cycloidal gearbox reducer is the most stable, low-vibration reducer in industrial robots, and it has a wide transmission ratio range.
China 12V DC 24mm High Torque Low Rpm Small Planetary Gearbox     cycloidal gear advantagesChina 12V DC 24mm High Torque Low Rpm Small Planetary Gearbox     cycloidal gear advantages
editor by CX 2023-03-29